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FANUC3M</span><span style="font-family: 宋體;">系統顯示電源不良引起的故障。故障現象</span><span lang="EN-US">:</span><span style="font-family: 宋體;">配套</span><span lang="EN-US">FANUC 3M</span><span style="font-family: 宋體;">的<a href="http://www.www.htspipe.com.cn/"><strong><a href='http://www.www.htspipe.com.cn/' target='_blank'>數控<a href='http://www.www.htspipe.com.cn/' target='_blank'>銑床</a></a></strong></a>，開機后顯示器無顯示。</span></p> <p class="MsoNormal"><span lang="EN-US"> 1)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障診斷。經檢查，該<a href='http://www.www.htspipe.com.cn/' target='_blank'>機床</a>系統與顯示器的連接正常，但顯示系統的電源</span><span lang="EN-US">DC24V,DC15V</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">均只有</span><span lang="EN-US">5V</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">左右。初步判斷故障原因在電源模塊上。</span></p> <p class="MsoNormal"><span lang="EN-US"> z)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障排除。</span><span lang="EN-US">FANUC 3M</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">電源模塊的原理和</span><span lang="EN-US">FANUC 0</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">系統相似，經檢查，電源模塊的</span><span lang="EN-US">DC24 V</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">輸出整流電容存在虛焊現象，重新安裝好后，顯示恢復正常，故障排除。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">【實例</span><span lang="EN-US">2</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">】<strong><a href='http://www.www.htspipe.com.cn/' target='_blank'>數控<a href='http://www.www.htspipe.com.cn/' target='_blank'>銑床</a></a></strong>主軸制動時，變壓器和整流橋燒毀。</span></p> <p class="MsoNormal"><span lang="EN-US"> 1)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障診斷。</span><span lang="EN-US">XJK8125</span><strong><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">數控銑床</span></strong><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">制動采用能耗制動，由變壓器將交流</span><span lang="EN-US">220 V</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">電壓變為交流</span><span lang="EN-US">65 V</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，經整流橋整流提供能耗制動電源。<a href='http://www.www.htspipe.com.cn/' target='_blank'>機床</a>在加工過程中，出現制動變壓器和整流橋燒毀的原因可能有</span><span lang="EN-US">:</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">①該部分存在短路</span><span lang="EN-US">;</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">②絕緣損壞</span><span lang="EN-US">;</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">③制動時間過長。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">由于機床主軸電動機運轉正常，說明主軸電動機不存在問題。經檢查，也沒有短路和絕緣問題。檢查制動時間設定，發現制動時間設定太長。</span></p> <p class="MsoNormal"><span lang="EN-US"> 2)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障排除。修改<a href="http://www.www.htspipe.com.cn/"><strong><a href='http://www.www.htspipe.com.cn/' target='_blank'>數控機床</a></strong></a>的制動時間設定值，更換制動變壓器和整流橋。重新開機后，<strong><a href='http://www.www.htspipe.com.cn/' target='_blank'>數控機床</a></strong>的工作恢復正常。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">【實例</span><span lang="EN-US">3</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">】參考點發生整螺距偏移。故障現象</span><span lang="EN-US">:</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">某配套</span><span lang="EN-US">FANUC OM</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">的數控銑床，在批量加工零件時，加工的零件產生批量報廢。</span></p> <p class="MsoNormal"><span lang="EN-US"> 1)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障診斷。經過對工件進行測量，發現全部的零件</span><span lang="EN-US">X</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">軸尺寸整螺距偏移均是由于參考點位置偏移引起的。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">對于大部分系統，參考點一般設定于參考點減速擋塊放開后的第一個編程器的“零脈沖”上，若參考點減速擋塊放開時，編碼器恰巧在零脈沖附近，由于減速開關動作的隨機性誤差，可能使參考點位置發生一個整螺距的偏移。這一故障在使用小螺距滾珠絲杠的場合特別容易發生。</span></p> <p class="MsoNormal"><span lang="EN-US"> 2)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">故障排除。對于此類故障，只要重新調整參考點減速擋塊位置，使得擋塊觸點與“零脈沖”位置相差在半個螺距左右，機床即可恢復正常工作，本機床經以上處理，故障排除，機床恢復正常，全部零件加工正確。</span></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 標簽： <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E6%9C%BA%E5%BA%8A' target='_blank'>數控機床</a> <!-- 分類 --> <div 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