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href='http://www.www.htspipe.com.cn/' target='_blank'>加工中心</a></a>回轉工作臺的調整</span></h4><p><span style="font-family:宋體">多數<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>加工中心</a></a>都配有回轉工作臺（如圖</span>1.54<span style="font-family:宋體">所示），實現在零件一次安裝中多個加工面的加工。如何準確測量<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>加工中心</a></a>回轉工作臺的回轉中心，對被加工零件的質量有著重要的影響。下面以<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/bethel/type/wojia/type-1.html' target='_blank'>臥式加工中心</a></a>為例，說明工作臺回轉中心的測量方法。</span></p><p><span style="font-family:宋體">工作臺回轉中心在工作臺上表面的中心點上，如圖</span>1.54<span style="font-family:宋體">所示。</span></p><p><span style="font-family:宋體">工作臺回轉中心的測量方法有多種，這里介紹一種較常用的方法，所用的工具有一根標準芯軸、百分表（千分表）、量塊。</span></p><p><span style="font-size:12px;font-family:'Times New Roman','serif'"><br style="page-break-before:always" clear="all"/> </span> </p><p><img src="/upload/images/201810/15402810853923.png" title="15402810853923.png" alt="圖片.png"/></p><p><span style="font-family:宋體">圖</span>1.54 <span style="font-family:宋體">加工中心回轉工作臺回轉中心的位置</span></p><p><span style="font-family:宋體">（</span>1<span style="font-family:宋體">）</span>X<span style="font-family: 宋體">向回轉中心的測量。</span></p><p><span style="font-family:宋體">測量原理：將主軸中心線與工作臺回轉中心重合，這時主軸中心線所在的位置就是工作臺回轉中心的位置，則此時</span>X<span style="font-family:宋體">坐標的顯示值就是工作臺回轉中心到</span>X<span style="font-family:宋體">向<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>機床</a></a>原點的距離</span>X0<span style="font-family:宋體">。工作臺回轉中心</span>X<span style="font-family:宋體">向的位置，如圖</span>1.55<span style="font-family:宋體">（</span>a<span style="font-family: 宋體">）所示。</span></p><p><span style="font-family:宋體">測量方法的步驟如下：</span></p><p><span style="font-family:宋體">①</span> <span style="font-family: 宋體">如圖</span>1.55<span style="font-family:宋體">所示，將標準芯軸裝在<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>機床</a></a>主軸上，在工作臺上固定百分表，調整百分表的位置，使指針在標準芯軸最高點處指向零位。</span></p><p><span style="font-family:宋體">②</span> <span style="font-family: 宋體">將芯軸沿</span>+Z<span style="font-family:宋體">方向退出</span>Z<span style="font-family:宋體">軸。</span></p><p><span style="font-family:宋體">③</span> <span style="font-family: 宋體">將工作臺旋轉</span>180<span style="font-family:宋體">°，再將芯軸沿</span><span style="font-family:'Courier New'">-</span>Z<span style="font-family:宋體">方向移回原位。觀察百分表指示的偏差然后調整</span>X<span style="font-family:宋體">向機床坐標，反復測量，直到工作臺旋轉到</span>0<span style="font-family:宋體">°和</span>180<span style="font-family: 宋體">°兩個方向百分表指針指示的讀數完全一樣時，這時機床</span>CRT<span style="font-family:宋體">上顯示的</span>X<span style="font-family:宋體">向坐標值即為工作臺</span>X<span style="font-family:宋體">向回轉中心的位置。</span></p><p><span style="font-family:宋體">工作臺</span>X<span style="font-family:宋體">向回轉中心的準確性決定了調頭加工工件上孔的</span>X<span style="font-family:宋體">向同軸度精度。</span></p><p><span style="font-family:宋體">（</span>2<span style="font-family:宋體">）</span>Y<span style="font-family: 宋體">向回轉中心的測量。</span></p><p><span style="font-family:宋體">測量原理：找出工作臺上表面到</span>Y<span style="font-family:宋體">向機床原點的距離</span>Y0<span style="font-family:宋體">，即為</span>Y<span style="font-family: 宋體">向工作臺回轉中心的位置。工作臺回轉中心位置如圖</span>1.55<span style="font-family:宋體">（</span>b<span style="font-family:宋體">）所示。</span></p><p><span style="font-family:宋體">測量方法如圖</span>1.55<span style="font-family:宋體">（</span>b<span style="font-family: 宋體">）所示，先將主軸沿</span>Y<span style="font-family:宋體">向移到預定位置附近，用手拿著量塊輕輕塞入，調整主軸</span>Y<span style="font-family:宋體">向位置，直到量塊剛好塞入為止。</span></p><p>Y<span style="font-family:宋體">向回轉中心</span>=CRT<span style="font-family:宋體">顯示的</span>Y<span style="font-family:宋體">向坐標（為負值）</span><span style="font-family:'Courier New'">-</span><span style="font-family:宋體">量塊高度尺寸</span><span style="font-family:'Courier New'">-</span><span style="font-family:宋體">標準芯軸半徑</span></p><p><span style="font-family:宋體">工作臺Ｙ向回轉中心影響工件上加工孔的中心高尺寸精度。</span></p><p><span style="font-family:宋體">（</span>3<span style="font-family:宋體">）</span>Z<span style="font-family: 宋體">向回轉中心的測量。</span></p><p><span style="font-family:宋體">測量原理：找出工作臺回轉中心到</span>Z<span style="font-family:宋體">向機床原點的距離</span>Z0<span style="font-family:宋體">，即為</span>Z<span style="font-family: 宋體">向工作臺回轉中心的位置。工作臺回轉中心的位置如圖</span>1.54<span style="font-family:宋體">所示。</span></p><p><span style="font-family:宋體">測量方法：如圖</span>1.55<span style="font-family:宋體">（</span>c<span style="font-family: 宋體">）所示，當工作臺分別在</span>0<span style="font-family:宋體">°和</span>180<span style="font-family:宋體">°時，移動工作臺以調整</span>Z<span style="font-family:宋體">向坐標，使百分表的讀數相同，則有：</span></p><p>Z<span style="font-family:宋體">向回轉中心</span>=CRT<span style="font-family:宋體">顯示的</span>Z<span style="font-family:宋體">向坐標值</span></p><p><img src="/upload/images/201810/15402810898200.png" title="15402810898200.png" alt="圖片.png"/></p><p><span style="font-family:宋體">圖</span>1.55 <span style="font-family:宋體">回轉中心的測量</span></p><p>Z<span style="font-family:宋體">向回轉中心的準確性，影響機床調頭加工工件時兩端面之間的距離尺寸精度（在刀具長度測量準確的前提下）。反之，它也可修正刀具長度測量偏差。</span> </p><p><span style="font-family:宋體">機床回轉中心在一次測量得出準確值以后，可以在一段時間內作為基準。但是，隨著機床的使用，特別是在機床相關部分出現機械故障時，都有可能使機床回轉中心出現變化。例如，機床在加工過程中出現撞車事故、機床絲杠螺母松動等故障。因此，機床回轉中心必須定期測量，特別是在加工相對精度較高的工件之前應重新測量，以校對機床回轉中心，從而保證工件加工的精度。</span> </p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 標簽： <a href='/index.php?case=tag&act=show&tag=%E5%8D%A7%E5%BC%8F%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>臥式加工中心</a> <!-- 分類 --> <div class="blank10"></div> 分類： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div class="blank30"></div> <!--自動調用自定義字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script 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