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bodyBgs[2] = "/images/banner/s3.jpg"; bodyBgs[3] = "/images/banner/s4.jpg"; bodyBgs[4] = "/images/banner/s5.jpg"; var randomBgIndex = Math.round( Math.random() * 4 ); //輸出隨機的背景圖 document.write('<style>.banner{background:url(' + bodyBgs[randomBgIndex] + ') no-repeat 50% bottom}</style>'); //]]> </script> <section> <div class="banner" style="height:160px;"> </div> </section> <!-- 面包屑導航開始 --> <div class="container "> <nav class="sub_menu"> <ol class="breadcrumb"><span class="glyphicon glyphicon-list"></span> <li><a href="/">網站首頁</a></li> <li><a title="數控文章" href="/bethel/news">數控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑導航結束 --> <!-- 頁面標題開始 --> <div class="title"> <h3><a>利用孔的固定循環功能編程及加工<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div class="container"> <!-- 正文 --> <div class="lead" id="print"> <p style="text-indent:9px"><strong><span style="font-size:19px;font-family:宋體">一、實訓目的與要求</span></strong></p><p style="text-indent:42px"><span style=";font-family:宋體">掌握</span>HNC-21M<span style=";font-family:宋體">數控系統中孔循環的各種指令格式以及加工孔的動作。</span></p><p style="text-indent:9px"><strong><span style="font-size:19px;font-family: 宋體">二、實訓儀器與設備</span></strong></p><p><span style=";font-family:宋體">（１）</span><strong> </strong><span style=";font-family:宋體">配</span>HNC-21M<span style=";font-family:宋體">數控系統的</span>ZJK7532A-3/4<span style=";font-family:宋體">數控<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>加工中心</a></a>。</span></p><p><span style=";font-family:宋體">（２） 材料：硬鋁 尺寸 </span>250X160X30 </p><p style="text-indent:147px"><span style=";font-family:宋體">刀具</span> ?2.5<span style=";font-family:宋體">中心鉆</span> ?19.8<span style=";font-family:宋體">鉆頭</span> ?18<span style=";font-family:宋體">鉆頭</span> ?20H7<span style=";font-family:宋體">鏜刀</span></p><p><strong><span style="font-size:19px;font-family:宋體">三、相關知識概述</span></strong></p><p style="text-indent:28px;line-height:125%"><span style="font-family:宋體">數控加工中，某些加工動作循環已經典型化。例如，鉆孔、鏜孔的動作是孔位平面定位、快速引進、工作進給、快速退回等，這樣一系列典型的加工動作已經預先編好程序，存儲在內存中，可用稱為固定循環的一個</span>G<span style="font-family:宋體">代碼程序段調用，從而簡化編程工作。</span></p><p style="line-height:125%"><span style="font-family:宋體">孔加工固定循環指令有</span>G73<span style="font-family:宋體">，</span>G74<span style="font-family:宋體">，</span>G76<span style="font-family: 宋體">，</span>G80<span style="font-family:宋體">～</span>G89<span style="font-family:宋體">，通常由下述</span>6<span style="font-family:宋體">個動作構成。</span></p><p style="margin-left:60px;line-height: 125%">(1)<span style="font:9px 'Times New Roman'"> </span><em>X</em><span style="font-family:宋體">、</span><em>Y</em><span style="font-family:宋體">軸定位；</span></p><p style="margin-left:60px;line-height: 125%">(2)<span style="font:9px 'Times New Roman'"> </span><span style="font-family:宋體">定位到</span><em>R</em><span style="font-family:宋體">點</span>(<span style="font-family: 宋體">定位方式取決于上次是G00還是G01</span>)<span style="font-family: 宋體">；</span></p><p style="margin-left:60px;line-height: 125%">(3)<span style="font:9px 'Times New Roman'"> </span><span style="font-family:宋體">孔加工；</span></p><p style="margin-left:60px;line-height: 125%">(4)<span style="font:9px 'Times New Roman'"> </span><span style="font-family:宋體">在孔底的動作；</span></p><p style="margin-left:60px;line-height: 125%">(5)<span style="font:9px 'Times New Roman'"> </span><span style="font-family:宋體">退回到</span><em>R</em><span style="font-family:宋體">點</span>(<span style="font-family: 宋體">參考點</span>)<span style="font-family:宋體">；</span></p><p style="margin-left:60px;line-height: 125%">(6)<span style="font:9px 'Times New Roman'"> </span><span style="font-family:宋體">快速返回到初始點。</span></p><p style="text-indent:28px;line-height:125%"><span style="font-family:宋體">固定循環的數據表達形式可以用絕對坐標</span>(G90)<span style="font-family:宋體">和相對坐標</span>(G91)<span style="font-family:宋體">表示，如圖所示，其中圖</span>(a)<span style="font-family:宋體">是采用</span>G90<span style="font-family: 宋體">的表示，圖</span>(b)<span style="font-family:宋體">是采用</span>G91<span style="font-family:宋體">的表示。</span></p><p style="text-indent:28px;line-height:125%"><span style="font-family:宋體">固定循環的程序格式包括數據形式、返回點平面、孔加工方式、孔位置數據、孔加工數據和循環次數。數據形式</span>(G90<span style="font-family:宋體">或</span>G91)<span style="font-family:宋體">在程序開始時就已指定，因此，在固定循環程序格式中可不注出。固定循環的程序格式如下：</span></p><p style="line-height:125%"><span style="position:relative;top:20px"><img src="http://www.www.htspipe.com.cn/ueditor/themes/default/images/spacer.gif" word_img="file:///D:\QQPCmgr\Temp\msohtmlclip1\01\clip_image001.gif" style="background:url(http://www.www.htspipe.com.cn/ueditor/themes/default/images/word.gif) no-repeat center center;border:1px solid #ddd" width="96" height="96"/></span>G_X_Y_Z_R_Q_P_I_J_K_F_L_<span style="font-family:宋體">；</span></p><p style="text-align: left; line-height: 125%;"><img src="/upload/images/201810/15402743988574.png" title="15402743988574.png" alt="圖片.png"/></p><p style="line-height:125%"><span style="font-family:宋體">說明：</span></p><p style="margin-left:64px;line-height:125%"><em>G98</em><span style="font-family:宋體">：返回初始平面；</span></p><p style="margin-left:64px;line-height:125%"><em>G99</em><span style="font-family:宋體">：返回</span><em>R</em><span style="font-family:宋體">點平面；</span></p><p style="margin-left:64px;line-height:125%"><em>G_</em><span style="font-family:宋體">：固定循環代碼</span>G73<span style="font-family:宋體">，</span>G74<span style="font-family: 宋體">，</span>G76<span style="font-family:宋體">和</span>G81~G89<span style="font-family:宋體">之一；</span></p><p style="margin-left:64px;line-height:125%"><em>X</em><em><span style="font-family:宋體">、</span>Y</em><span style="font-family:宋體">：加工起點到孔位的距離</span>(G91)<span style="font-family:宋體">或孔位坐標</span>(G90)<span style="font-family:宋體">；</span></p><p style="margin-left:64px;line-height:125%"><em>R</em><span style="font-family:宋體">：初始點到</span><em>R</em><span style="font-family:宋體">點的距離</span>(G91)<span style="font-family:宋體">或</span><em>R</em><span style="font-family:宋體">點的坐標</span>(G90)<span style="font-family:宋體">；</span></p><p style="margin-left:64px;line-height:125%"><em>Z</em><span style="font-family:宋體">：</span><em>R</em><span style="font-family:宋體">點到孔底的距離</span>(G91)<span style="font-family:宋體">或孔底坐標</span>(G90)<span style="font-family:宋體">；</span></p><p style="margin-left:64px;line-height:125%"><em>Q</em><span style="font-family:宋體">：每次進給深度</span>(G73/G83)<span style="font-family:宋體">；</span></p><p style="margin-left:64px;line-height:125%"><em>I</em><em><span style="font-family:宋體">、</span>J</em><span style="font-family:宋體">：刀具在軸反向位移增量</span>(G76/G87)<span style="font-family:宋體">；</span></p><p style="margin-left:64px;line-height:125%"><em>P</em><span style="font-family:宋體">：刀具在孔底的暫停時間；</span></p><p style="margin-left:64px;line-height:125%"><em>F</em><span style="font-family:宋體">：切削進給速度；</span></p><p style="margin-left:64px;line-height:125%"><em>L</em><span style="font-family:宋體">：固定循環的次數。</span></p><p style="text-indent:28px;line-height:125%">G73<span style="font-family:宋體">、</span>G74<span style="font-family:宋體">、</span>G76<span style="font-family:宋體">和</span>G81~G89<span style="font-family:宋體">、</span><em>Z</em><em><span style="font-family:宋體">、</span>R</em><em><span style="font-family:宋體">、</span>P</em><em><span style="font-family:宋體">、</span>F</em><em><span style="font-family:宋體">、</span>Q</em><em><span style="font-family:宋體">、</span>I</em><em><span style="font-family:宋體">、</span>J</em><em><span style="font-family:宋體">、</span>K</em><span style="font-family: 宋體">是模態指令。</span>G80<span style="font-family:宋體">、</span>G01~G03<span style="font-family:宋體">等代碼可以取消固定循環。</span></p><p><strong><span style="font-size:19px;font-family:宋體">四、實訓的內容</span></strong></p><p style="text-indent:14px"><span style=";font-family:宋體">（１）</span>HNC-21M<span style=";font-family:宋體">數控系統</span><span style=";font-family:宋體">編程指令格式，編制出如圖所示零件的加工程序。</span></p><p style="text-indent:14px"><span style=";font-family:宋體">（２）根據上述加工零件，制定加工工藝。</span></p><p style="text-indent:28px"><span style=";font-family:宋體">1</span><span style=";font-family:宋體">．工藝分析。</span></p><p style="text-indent:14px"><span style=";font-family:宋體"> </span><span style=";font-family:宋體">① 技術要求。毛坯四周、底面、頂面已預先加工。</span></p><p style="margin-left:77px"><span style=";position: absolute;z-index:251654656;left:0px;margin-left:131px;margin-top:25px;width:39px;height:12px"><img src="http://www.www.htspipe.com.cn/ueditor/themes/default/images/spacer.gif" word_img="file:///D:\QQPCmgr\Temp\msohtmlclip1\01\clip_image004.gif" style="background:url(http://www.www.htspipe.com.cn/ueditor/themes/default/images/word.gif) no-repeat center center;border:1px solid #ddd" width="39" height="12"/></span><span style=";position: absolute;z-index:251653632;left:0px;margin-left:35px;margin-top:25px;width:39px;height:12px"><img src="http://www.www.htspipe.com.cn/ueditor/themes/default/images/spacer.gif" word_img="file:///D:\QQPCmgr\Temp\msohtmlclip1\01\clip_image004.gif" style="background:url(http://www.www.htspipe.com.cn/ueditor/themes/default/images/word.gif) no-repeat center center;border:1px solid #ddd" width="39" height="12"/></span><span style=";font-family:宋體">② 加工工藝的確定。裝夾定位的確定：采用機用虎鉗裝夾。工藝路線的確定：粗加工半精加工 精加工 </span></p><p style="text-indent:28px"><span style=";font-family:宋體">③ 加工刀具的確定：</span>?2.5<span style=";font-family:宋體">中心鉆</span> ?18<span style=";font-family:宋體">鉆頭</span> ?19.8<span style=";font-family:宋體">鉆頭</span> ?20H7<span style=";font-family:宋體">鏜刀</span></p><p style="margin-left:56px">②<span style="font:9px 'Times New Roman'"> </span> <span style=";font-family:宋體">切削用量：</span> ?2.5<span style=";font-family:宋體">中心鉆</span> <span style=";font-family:宋體">主軸轉速</span>1500r/min <span style=";font-family:宋體">，</span> <span style=";font-family:宋體">進給速度</span>200mm/min</p><p style="text-indent:175px">?18<span style=";font-family:宋體">中心鉆</span> <span style=";font-family:宋體">主軸轉速</span>1000r/min <span style=";font-family:宋體">，</span> <span style=";font-family:宋體">進給速度</span>200mm/min</p><p style="text-indent:175px">?19.8<span style=";font-family:宋體">鉆頭</span> <span style=";font-family:宋體">主軸轉速</span>1000r/min <span style=";font-family:宋體">，</span> <span style=";font-family:宋體">進給速度</span>200mm/min</p><p style="text-indent:28px"> ?20H7<span style=";font-family:宋體">鏜刀</span> <span style=";font-family:宋體">主軸轉速</span>300r/min <span style=";font-family:宋體">，</span> <span style=";font-family:宋體">進給速度</span>50mm/min</p><p style="text-indent:28px"> </p><p style="text-indent:28px">2<span style=";font-family:宋體">）數學計算</span></p><p style="text-indent:28px">3<span style=";font-family:宋體">）程序編輯</span></p><p style="line-height:125%"> </p><p style="text-indent:42px;line-height:125%"><img src="/upload/images/201810/15402744285362.png" title="15402744285362.png" alt="圖片.png"/></p><p style="line-height:125%"> </p><p style="text-indent:28px;line-height:125%"><span style="font-family:宋體">主程序</span></p><p><span style="font-size:14px;line-height: 125%;font-family:'Times New Roman','serif'"><br style="page-break-before:auto" clear="all"/> </span> <span style="font-size:14px;line-height: 125%;font-family:'Times New Roman','serif'"><br style="page-break-before:auto" clear="all"/> </span> </p><p style="line-height:125%"> %0003</p><p style="text-indent:29px;line-height:125%">N01 T01M06<span style="font-family:宋體">（</span><span style=";line-height:125%">?2.5</span><span style=";line-height:125%;font-family:宋體">中心鉆</span><span style="font-family:宋體">）</span></p><p style="text-indent:29px;line-height:125%">N02 G54G90G40G49G80</p><p style="text-indent:29px;line-height:125%">N03 M03S1500</p><p style="text-indent:29px;line-height:125%">N04 G00X50Y50</p><p style="text-indent:29px;line-height:125%">N05 G43H01Z50</p><p style="text-indent:29px;line-height:125%">N06 M08</p><p style="text-indent:29px;line-height:125%">N07 G99G81R5Z-4.5F200</p><p style="text-indent:29px;line-height:125%">N08 M98P1011</p><p style="text-indent:29px;line-height:125%">N09 M09</p><p style="text-indent:29px;line-height:125%">N10 G49G00Z100</p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">N11 T02M06</span><span style=";line-height:125%;font-family:宋體">（</span><span style=";line-height:125%">?18</span><span style=";line-height: 125%;font-family:宋體">鉆頭）</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">N12 M03S1000</span></p><p style="text-indent:29px;line-height:125%">N13 G00X50Y50</p><p style="text-indent:29px;line-height:125%">N14 G43H02Z50</p><p style="text-indent:29px;line-height:125%">N15 M08</p><p style="text-indent:28px;line-height:125%">N16 G99G83R5Q-5K3Z-35F200</p><p style="text-indent:29px;line-height:125%">N17 M98P1011</p><p style="text-indent:29px;line-height:125%">N18 M09</p><p style="text-indent:29px;line-height:125%">N19 G49G00Z100</p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">N20 T03M06</span><span style=";line-height:125%;font-family:宋體">（</span><span style=";line-height:125%">?19.8</span><span style=";line-height:125%;font-family:宋體">鉆頭）</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">N21 M03S1000</span></p><p style="text-indent:29px;line-height:125%">N22 G00X50Y50</p><p style="text-indent:29px;line-height:125%">N23 G43H03Z50</p><p style="text-indent:29px;line-height:125%">N24 M08</p><p style="text-indent:29px;line-height:125%">N25 G99G81R5Z-35F200</p><p style="text-indent:29px;line-height:125%">N26 M98P1012</p><p style="text-indent:29px;line-height:125%">N26 M09</p><p style="text-indent:29px;line-height:125%">N27 G49G00Z100</p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">N28 T04M06</span><span style=";line-height:125%;font-family:宋體">（</span><span style=";line-height:125%">?20H7</span><span style=";line-height:125%;font-family:宋體">鏜刀）</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">N29 M03S300</span></p><p><span style="font-size:14px;line-height: 125%;font-family:'Times New Roman','serif'"><br style="page-break-before:auto" clear="all"/> </span> </p><p style="text-indent:29px;line-height:125%">N30 G00X50Y50</p><p style="text-indent:29px;line-height:125%">N31 G43H04Z50</p><p style="text-indent:29px;line-height:125%">N32 M08</p><p style="text-indent:28px;line-height:125%">N33 G99G86R5Z-32F50</p><p style="text-indent:29px;line-height:125%">N34 M98P1012</p><p style="text-indent:29px;line-height:125%">N35 M09</p><p style="text-indent:29px;line-height:125%">N36 G49G00Z100</p><p style="text-indent:29px;line-height:125%">N37 M30</p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%"> </span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%;font-family:宋體">子程序</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%;font-family:宋體">子程序</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">%1011</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">X100Y50</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">X150</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">X200</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">Y110</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">X150</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">X100</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">X50</span></p><p style="text-indent:28px;line-height:125%"><span style=";line-height:125%">M99</span></p><p><span style="font-size:14px;line-height:125%;font-family:'Times New Roman','serif'"><br style="page-break-before:auto" clear="all"/> </span> </p><p style="text-indent:28px">%1012</p><p style="text-indent:28px">X200Y110</p><p style="text-indent:28px">M99</p><p style="text-indent:9px"><strong><span style="font-size:19px;font-family: 宋體">五、實訓總結</span></strong></p><p style="text-indent:7px"><span style=";font-family:宋體">該程序用到高速深孔加工循環指令，應使Z軸進行間隙性進給，以便深孔加工時容易排屑。 </span></p><p style="text-indent:9px"><strong><span style="font-size:19px;font-family: 宋體">六、實訓報告</span></strong></p><p style="text-indent:7px"><span style=";font-family:宋體">（1） 零件加工設備的概述（系統名稱、<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>機床</a></a>型號）。</span></p><p style="text-indent:7px"><span style=";font-family:宋體">（</span>2<span style=";font-family:宋體">）</span> <span 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