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</noscript> <script> function stop(){ return false; } document.oncontextmenu=stop; </script> <!-- nav --> <nav class="navbar navbar-default navbar-fixed-top"> <div class="container"> <div class="navbar-header"> <button type="button" class="navbar-toggle collapsed" data-toggle="collapse" data-target="#navbar" aria-expanded="false" aria-controls="navbar"> <span class="sr-only">高速雕銑機_精雕機_石墨機_加工中心_鉆攻中心-宇匠數控</span> <span class="icon-bar"></span> <span class="icon-bar"></span> <span class="icon-bar"></span> </button> <div class="top-nav-right navbar-right"> <ul> <li id="fat-menu" class="dropdown"> <a class="dropdown-toggleglyphicon glyphicon glyphicon-globe" data-toggle="dropdown" role="button" aria-haspopup="true" aria-expanded="false"></a> <ul class="dropdown-menu" aria-labelledby="drop3"> <li><a id="StranLink" name="StranLink">繁體</a></li><li><a href="http://www.www.htspipe.com.cn/" target="_blank">公司網站</a></li> </ul> </li> <li class="glyphicon glyphicon-search" data-toggle="modal" 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bodyBgs[2] = "/images/banner/s3.jpg"; bodyBgs[3] = "/images/banner/s4.jpg"; bodyBgs[4] = "/images/banner/s5.jpg"; var randomBgIndex = Math.round( Math.random() * 4 ); //輸出隨機的背景圖 document.write('<style>.banner{background:url(' + bodyBgs[randomBgIndex] + ') no-repeat 50% bottom}</style>'); //]]> </script> <section> <div class="banner" style="height:160px;"> </div> </section> <!-- 面包屑導航開始 --> <div class="container "> <nav class="sub_menu"> <ol class="breadcrumb"><span class="glyphicon glyphicon-list"></span> <li><a href="/">網站首頁</a></li> <li><a title="數控文章" href="/bethel/news">數控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑導航結束 --> <!-- 頁面標題開始 --> <div class="title"> <h3><a>銑削加工教學案例宏程序數控銑削加工<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div class="container"> <!-- 正文 --> <div class="lead" id="print"> <p style="text-indent:32px;line-height:150%"><span style="font-size:16px;line-height:150%;font-family:宋體">例：毛坯為</span><span style="font-size:16px;line-height:150%">150</span><span style="font-size:16px;line-height:150%;font-family:宋體">㎜×</span><span style="font-size:16px;line-height:150%">70</span><span style="font-size:16px;line-height:150%;font-family:宋體">㎜×</span><span style="font-size:16px;line-height:150%">20</span><span style="font-size:16px;line-height:150%;font-family:宋體">㎜塊料，要求銑出如圖</span><span style="font-size:16px;line-height:150%">2-25</span><span style="font-size:16px;line-height:150%;font-family:宋體">所示的橢球面，工件材料為蠟塊。</span></p><p style="text-align:center;text-indent: 32px;line-height:150%"><span style="font-size: 16px;line-height:150%"><img src="/upload/images/201810/15402699288949.png" title="15402699288949.png" alt="圖片.png"/></span></p><p style="text-indent:32px;line-height:150%"><span style="font-size:16px;line-height:150%">1</span><span style="font-size:16px;line-height:150%;font-family:宋體">．根據圖樣要求、毛坯及前道工序加工情況，確定工藝方案及加工路線</span><span style="font-size:16px;line-height:150%"><br/> 1</span><span style="font-size:16px;line-height:150%;font-family:宋體">）以底面為主要定位基準，兩側用壓板壓緊，固定于<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>銑床</a></a>工作臺上。</span><span style="font-size:16px;line-height:150%"><br/> 2</span><span style="font-size:16px;line-height:150%;font-family:宋體">）加工路線</span><span style="font-size:16px;line-height:150%"><br/> </span> <span style="font-size:16px;line-height:150%">Y</span><span style="font-size:16px;line-height:150%;font-family:宋體">方向以行距小于球頭銑刀逐步行切形成橢球形成。</span><span style="font-size:16px;line-height:150%"><br/> 2</span><span style="font-size:16px;line-height:150%;font-family:宋體">．選擇<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>機床</a></a>設備</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 根據零件圖樣要求，選用經濟型<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>數控<a href='http://www.www.htspipe.com.cn/' target='_blank'>銑床</a></a></a>即可達到要求。故選用華中Ⅰ型（</span><span style="font-size:16px;line-height:150%">ZJK7532A</span><span style="font-size:16px;line-height:150%;font-family:宋體">型）</span><span style="font-size:16px;line-height:150%;font-family:宋體">數控鉆<a href="http://www.www.htspipe.com.cn/" target="_blank">銑床</a>。</span><span style="font-size:16px;line-height:150%"><br/> 3</span><span style="font-size:16px;line-height:150%;font-family:宋體">．選擇刀具</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 球頭銑刀大小</span><span style="font-size:16px;line-height:150%;font-family:Symbol">f</span><span style="font-size:16px;line-height:150%">6mm</span><span style="font-size:16px;line-height:150%;font-family:宋體">。</span><span style="font-size:16px;line-height:150%"><br/> 4</span><span style="font-size:16px;line-height:150%;font-family:宋體">．確定切削用量</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 切削用量的具體數值應根據該<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>機床</a></a>性能、相關的手冊并結合實際經驗確定，</span><span style="font-size:16px;line-height:150%;font-family:宋體">詳見加工程序。</span><span style="font-size:16px;line-height:150%"><br/> 5</span><span style="font-size:16px;line-height:150%;font-family:宋體">．確定工件坐標系和對刀點</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 在</span><span style="font-size:16px;line-height:150%">XOY</span><span style="font-size:16px;line-height:150%;font-family:宋體">平面內確定以工件中心為工件原點，</span><span style="font-size:16px;line-height:150%">Z</span><span style="font-size:16px;line-height:150%;font-family:宋體">方向以工件表面為工件原點，建立工件坐標系，如圖</span><span style="font-size:16px;line-height:150%">2-25</span><span style="font-size:16px;line-height:150%;font-family:宋體">所示。</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 采用手動對刀方法把</span><span style="font-size:16px;line-height:150%">0</span><span style="font-size:16px;line-height:150%;font-family:宋體">點作為對刀點。</span><span style="font-size:16px;line-height:150%"><br/> 6</span><span style="font-size:16px;line-height:150%;font-family:宋體">．編寫程序（用于華中</span><span style="font-size:16px;line-height:150%">I</span><span style="font-size:16px;line-height:150%;font-family:宋體">型銑床）</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 按該機床規定的指令代碼和程序段格式，把加工零件的全部工藝過程編寫成程序清單。該工件的加工程序如下：</span><span style="font-size:16px;line-height:150%"><br/> %8005</span><span style="font-size:16px;line-height:150%;font-family:宋體">（用行切法加工橢園臺塊，</span><span style="font-size:16px;line-height:150%">X</span><span style="font-size:16px;line-height:150%;font-family:宋體">，</span><span style="font-size:16px;line-height:150%">Y</span><span style="font-size:16px;line-height:150%;font-family:宋體">按行距增量進給）</span><span style="font-size:16px;line-height:150%"><br/> #10=100 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；毛坯</span><span style="font-size:16px;line-height:150%">X</span><span style="font-size:16px;line-height:150%;font-family:宋體">方向長度</span><span style="font-size:16px;line-height:150%"><br/> #11=70 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；毛坯</span><span style="font-size:16px;line-height:150%">Y</span><span style="font-size:16px;line-height:150%;font-family:宋體">方向長度</span><span style="font-size:16px;line-height:150%"><br/> #12=50 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；橢圓長軸</span><span style="font-size:16px;line-height:150%"><br/> #13=20 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；橢圓短軸</span><span style="font-size:16px;line-height:150%"><br/> #14=10 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；橢園臺高度</span><span style="font-size:16px;line-height:150%"><br/> #15=2 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；行距步長</span><span style="font-size:16px;line-height:150%"><br/> G92 X0 Y0 Z[#13+20]<br/> G90G00 X[#10/2] Y[#11/2] M03<br/> G01 Z0<br/> </span> <span style="font-size:16px;line-height:150%">X[-#10/2] Y[#11/2]<br/> G17G01 X[-#10/2] Y[-#11/2]<br/> </span> <span style="font-size:16px;line-height:150%">X[#10/2]<br/> </span> <span style="font-size:16px;line-height:150%">Y[#11/2]<br/> #0=#10/2<br/> #1=-#0<br/> #2=#13-#14<br/> #5=#12*SQRT[1-#2*#2/#13/#13]<br/> G01 Z[#14]<br/> WHILE #0 GE #1<br/> IF ABS[#0] LT #5<br/> #3=#13*SQRT[1-#0*#0/[#12*#12]]<br/> IF #3 GT #2<br/> #4=SQRT[#3*#3-#2*#2]<br/> G01 Y[#4] F400<br/> G19 G03 Y[-#4] J[-#4] K[-#2]<br/> ENDIF<br/> ENDIF<br/> G01 Y[-#11/2] F400<br/> #0=#0-#15<br/> G01 X[#0]<br/> IF ABS[#0] LT #5<br/> #3=#13*SQRT[1-#0*#0/[#12*#12]]<br/> IF #3 GT #2<br/> #4=SQRT[#3*#3-#2*#2]<br/> G01 Y[-#4] F400<br/> G19 G02 Y[#4] J[#4] K[-#2]</span><span style="font-size:16px;line-height:150%;font-family:'Times New Roman','serif'"> </span><span style="font-size:16px;line-height: 150%"><br/> ENDIF<br/> ENDIF<br/> G01 Y[#11/2] F1500<br/> #0=#0-#15<br/> G01 X[#0]<br/> ENDW<br/> G00 Z[#13+20] M05<br/> G00 X0 Y0<br/> M02</span></p><p style="text-indent:32px;line-height:150%"><span style="font-size:16px;line-height:150%;font-family:宋體">例：毛坯</span><span style="font-size:16px;line-height:150%">200</span><span style="font-size:16px;line-height:150%;font-family:宋體">㎜×</span><span style="font-size:16px;line-height:150%">100</span><span style="font-size:16px;line-height:150%;font-family:宋體">㎜×</span><span style="font-size:16px;line-height:150%">30</span><span style="font-size:16px;line-height:150%;font-family:宋體">㎜塊料，要求銑出如圖</span><span style="font-size:16px;line-height:150%">2-26</span><span style="font-size:16px;line-height:150%;font-family:宋體">所示的四棱臺，工件材料為蠟塊。</span></p><p style="text-align:center;text-indent: 32px;line-height:150%"><span style="font-size:16px;line-height: 150%"><img src="/upload/images/201810/15402699365243.png" title="15402699365243.png" alt="圖片.png"/></span></p><p style="text-indent:32px;line-height:150%"><span style="font-size:16px;line-height:150%;font-family:宋體"> 掌握數控編程基本方法并在此基礎上有更大的提高，必須進行大量的編程練習和實際操作，在實踐中積累豐富的經驗。編程前，要做大量的準備工作，如：</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 了解<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>數控機床</a></a>的性能和規格；</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 熟悉數控系統的功能及操作；</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 加強工藝、刀具和夾具知識的學習，掌握工藝編制技術，合理選擇刀具、夾具及切削用量等，將工藝等知識融入程序，提高程序的質量；</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 養成良好的編程習慣和風格，如程序中要使用程序段號、字與字之間要有空格、多寫注釋語句等，使程序清晰，便于閱讀和修改；</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體"> 編程時盡量使用分支語句、主程序及宏功能指令，以減少主程序的長度。</span></p><p style="text-indent:32px;line-height:150%"><span style="font-size:16px;line-height:150%;font-family:宋體">具體加工工藝和裝夾方法和其余各題一樣，這里略。</span><span style="font-size:16px;line-height:150%"><br/> </span><span style="font-size:16px;line-height:150%;font-family:宋體">程序如下：（用于華中</span><span style="font-size:16px;line-height:150%">I</span><span style="font-size:16px;line-height:150%;font-family:宋體">型銑床）</span><span style="font-size:16px;line-height:150%"><br/> %1978 <br/> #10=100 ;</span><span style="font-size:16px;line-height:150%;font-family:宋體">底平面</span><span style="font-size:16px;line-height:150%">EF</span><span style="font-size:16px;line-height:150%;font-family:宋體">的長度，可根據加工要求任定</span><span style="font-size:16px;line-height:150%"><br/> #0=#10/2 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；起刀點的橫座標（動點）</span><span style="font-size:16px;line-height:150%"><br/> #100=20 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；</span><span style="font-size:16px;line-height:150%">C</span><span style="font-size:16px;line-height:150%;font-family:宋體">點的橫座標</span><span style="font-size:16px;line-height:150%"><br/> #1=20 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；</span><span style="font-size:16px;line-height:150%">C</span><span style="font-size:16px;line-height:150%;font-family:宋體">點和</span><span style="font-size:16px;line-height:150%">G</span><span style="font-size:16px;line-height:150%;font-family:宋體">點的縱向距離</span><span style="font-size:16px;line-height:150%"><br/> #11=70 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；</span><span style="font-size:16px;line-height:150%">FG</span><span style="font-size:16px;line-height:150%;font-family:宋體">的長度</span><span style="font-size:16px;line-height:150%"><br/> #20=-#10/2 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；</span><span style="font-size:16px;line-height:150%">E</span><span style="font-size:16px;line-height:150%;font-family:宋體">點的橫座標</span><span style="font-size:16px;line-height:150%"><br/> #15=3 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；步長</span><span style="font-size:16px;line-height:150%"><br/> #4=16 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；棱臺高</span><span style="font-size:16px;line-height:150%"><br/> #5=3 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；棱臺底面相對于</span><span style="font-size:16px;line-height:150%">Z=0</span><span style="font-size:16px;line-height:150%;font-family:宋體">平面的高度</span><span style="font-size:16px;line-height:150%"><br/> #6=20 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；</span><span style="font-size:16px;line-height:150%">C</span><span style="font-size:16px;line-height:150%;font-family:宋體">點的縱座標</span><span style="font-size:16px;line-height:150%"><br/> G92 X0 Y0 Z[#4+#5+2] </span><span style="font-size:16px;line-height:150%;font-family:宋體">；</span><span style="font-size:16px;line-height:150%">MDI</span><span style="font-size:16px;line-height:150%;font-family:宋體">對刀點</span><span style="font-size:16px;line-height:150%">Z</span><span style="font-size:16px;line-height:150%;font-family:宋體">向距毛坯上表面距離</span><span style="font-size:16px;line-height:150%"><br/> G00 X0 Y0 <br/> G00 Z[#4+10] M03<br/> G01 X[#0] Y[#11/2] Z[#5] </span><span style="font-size:16px;line-height:150%;font-family:宋體">；到</span><span style="font-size:16px;line-height:150%">G</span><span style="font-size:16px;line-height:150%;font-family:宋體">點</span><span style="font-size:16px;line-height:150%"><br/> WHILE #0 GE #20 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；銑棱臺所在的凹槽</span><span style="font-size:16px;line-height:150%"><br/> IF ABS[#0] LE #100<br/> G01 Y[#1] F100<br/> X0 Y0 Z[#4+#5]<br/> X[#0] Y[-#1] Z[#5]<br/> Y[-#11/2]<br/> ENDIF <br/> G01 Y[-#11/2] F100<br/> #0=#0-#15<br/> G01 X[#0]<br/> IF ABS[#0] le #100<br/> G01 Y[-#1]<br/> X0 Y0 Z[#4+#5]<br/> X[#0] Y[#1] Z[#5]<br/> Y[#11/2]<br/> ENDIF<br/> G01 Y[#11/2]<br/> #0=#0-#15<br/> G01 X[#0]<br/> ENDW<br/> G01 Z[#4+20]<br/> X0 Y0<br/> X[#1] Y[#1] Z[#5]<br/> WHILE ABS[#6] LE #1 </span><span style="font-size:16px;line-height:150%;font-family:宋體">；銑棱臺斜面</span><span style="font-size:16px;line-height:150%"><br/> #6=#6-#15<br/> G01 Y[#6]<br/> X0 Y0 Z[#4+#5]<br/> X[-#1] Y[-#6] 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